Case Study: Commercial Kitchen & Restaurant HDPE Floor Mat Installation for Grease Resistance and Hygiene Compliance

1. Project Profile: High-Volume Commercial Catering Facility

Client: Global Airline Catering & Central Food Processing Hub
Location: Incheon Logistics Free Trade Zone
Installation Area: 2,500 m² (Preparation, Cooking, Dishwashing, and Cold Storage Zones)
Product Selected: JSLT HDPE Interlocking Kitchen Floor Tiles (10mm Eco Green & Industrial Blue with Diamond Anti-Slip Tread)

2. Operational Challenges Before Retrofit

The facility previously operated on quarry tile with cement grout and urethane screed:

• Severe Grease & Oil Infiltration: Cooking oils penetrated the grout, creating foul bacterial odors and failing municipal health audits.
• High Slip-and-Fall Incidents: Wet washdowns and oily mist resulted in 4 slip-related worker compensation claims within 6 months.
• Tile Cracking: Heavy stainless steel ingredient carts and thermal shock from boiling wash water caused widespread tile shattering.

3. JSLT Engineering Solution & Implementation

JSLT Polymers® deployed custom-manufactured HDPE Commercial Restaurant Floor Mats (HDPE地垫餐厅专用铺设):

1. Zero-Adhesive Overlay: Installed directly over the existing clean quarry tile overnight with zero culinary downtime.
2. Non-Porous Polymer Hygiene: Virgin HDPE absorbs <0.01% moisture, completely eliminating bacterial colonization and odors.
3. DIN 51130 R11 Anti-Slip Texture: Embossed 3D diamond pattern ensures immediate drainage and secure footing even when coated in soapy washdown foam.
4. Integrated Perimeter Ramps: Yellow transition ramps allow wheeled food carts to transition effortlessly.

4. Measurable Project Results (12-Month Post-Audit)

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JSLT Polymers® Factory Production View

JSLT Polymers® Factory Production View

JSLT Polymers® Factory Production View